TOLL FREE: 800.777.7663
INTERNATIONAL: +540.898.7000

INSTALLING ONDURA SHEETS ON A NEW STRUCTURE

On new buildings, Ondura sheets install either over purlins (as illustrated in these instructions) or over solid decking covered by roofing felt. Over decking, simply follow these same instructions making sure decking is secure before nailing down sheets. We strongly recommend solid decking for buildings with interior ceilings.

(For instructions on installing Ondura Tiles, go to Tile Installation)

CAUTION: Avoid installation when the material temperature is below 35°F.

RE-ROOFING WITH ONDURA SHEETS

Ondura works well as a new roof over an old asphalt shingle roof. Over roofs with a generally uniform surface, just install sheets using nails long enough to penetrate 1" into supports of decking beneath. Over corrugated metal or other irregular roofs, first install nailer strips using lumber spaced appropriately for the slope of the roof, then lay Ondura sheets per instructions. Be sure nailing strips are securely in place. You may need to use 4" Ondura nails depending on the thickness of your base material.

DRIVE NAILS CORRECTLY

CAUTION: Use only genuine Ondura nails for installing sheets and tiles (tiles at eave and ridge only). See Fig. 5. Other types of nails may not provide sufficient hold-down strength.

Drive Ondura nails only through the top of corrugations. And drive perpendicular into purlins-not at an angle-so the rubber washer is snugly in contact with the sheet. See Fig. 6. Don't overdrive or underdrive nails. Slight hand pressure on a nailed-down corrugation should not separate sheet from washer contact.


PULLING NAILS FROM SHEETS

To pull a nail from a sheet, use a claw hammer and a 1 1/2" wood dowel or pipe. (This technique minimizes the chance of damaging the sheet). Put the dowel or pipe in the valley next to the crown with the nail to be pulled. Then use the dowel or pipe as a leverage point for pulling the nail. See Fig. 7.


REPAIRING HOLES

Repair nail-size holes by either filling with rubberized elastomaric caulking, or coating the shank of a screw with rubberized elastomaric caulking and screwing it into the hole.

For larger holes, carefully pull nails from damaged corrugations, then cut a full-length sheet so it's wide enough to cover the hole, plus two corrugations. Lap one corrugation on each side of the hole, and slip the upper end of this sheet under the lap of the row above. Nail in place.

WALKING ON ONDURA SHEETS

Installation of roofing materials can be dangerous. The relative amount of danger is increased by the height from the ground, increasing pitches of the roof slope, inclement weather conditions or other factors. We strongly recommend anyone installing Ondura or working on a roof in any manner take all precautions possible to insure their personal safety.

When walking on nailed-down Ondura sheets, walk on top of purlins only, placing feet across corrugations. Also, wear soft-sole shoes.

Ondura is more pliable in hot weather; less pliable in cold weather. Always use care in walking on Ondura or any other roof.

PLANNING FOR VENTILATION

All roofing requires ventilation. It's a false economy to try to conserve heat in an uninsulated building by closing off ventilation openings. That's because poor ventilation can cause excessive heat buildup in the summer and severe condensation problems and dripping in the winter, which in turn can cause deterioration of roof framing and covering materials.

See Fig. 36* for suggestions on how to take advantage of Ondura's corrugated design and Ridgeline Ridge Vents and Ondura Ventilated Closure Strips to assist ventilation.

CAUTION: Improper or inadequate ventilation will void warranty.

*This may not be sufficient ventilation for all buildings, especially animal confinement structures. Check with an engineer.


INSTALLING THE FIRST SHEET ON AN OUT-OF-SQUARE ROOF

See fig. 4 in Getting Started

1. From the comer where the eave and rake meet, measure along the eave 48 inches and mark.

2. From the corner of the rake and the ridge, measure along the ridge 48 inches, plus or minus the out-of-square distance determined earlier, and mark.

3. Snap a chalk line between these marks for sheet alignment.

4. To establish a drip-edge overhang of all eave sheets, drive nails into the corner rafters at either end of the eave, and stretch a line between them 1 3/4" out along the length of the eave. Visually align each sheet of the eave row with this string for a uniform drip-edge.

5. Now you can install the first sheet. Starting at the rake edge of the sheet, nail down the first corrugation at every purlin so that this edge is aligned with the rake.

6. Now flex the sheet so its opposite edge aligns with the chalk line. Nail along the crown of the second corrugation from this edge, then nail the remainder of the sheet (see Fig. 12 and 13). If using closure strips, install before nailing eave.

NOTE: The flexibility of Ondura sheets and tiles may lead to misalignment or "spreading" if care is not taken to keep sheet and tiles at nominal width (48") during installation.


INSTALLING THE FIRST SHEET ON A SQUARE ROOF

1. From the corner where the eave and rake meet, measure along the eave 48 inches and mark.

2. From the corner of the rake and the ridge, measure along the ridge 48 inches and mark.

3. Snap a chalk line between these marks for sheet alignment.

4. To establish a drip-edge overhang of all eave sheets, drive nails into the corner rafters at either end of the eave, and stretch a line between them 1 3/4" out along the length of the eave. Visually align each sheet of the eave row with this string for a uniform drip-edge.

5. Starting at the eave/rake corner, fasten the rake corrugation of the first sheet of Ondura at each purlin up the rake (see Fig. 8 nailing pattern).

6. Now align the opposite edge of the sheet with the chalk line. Nail in place (see Fig. 8) along the second corrugation from the chalk line to allow for the side lap of the next sheet. In using closure strips, install before nailing eave.

NOTE: The flexibility of Ondura sheets and tiles may lead to misalignment or "spreading" if care is not taken to keep sheet and tiles at nominal width (48") during installation.



FINISHING THE FIRST ROW OF SHEETS

You can now install the remainder of the first row.
1. From the first chalk line, mark off successive 44-inch spaces along the eave. Do the same at the ridge. (The 44-inch distance allows for a 1-corrugation side lap.)

2. Snap chalk lines between the eave and ridge marks for sheet alignment.

3. Noting the nailing pattern in Figure 8, install the rest of the eave row (see sidelap in Fig. 19).

INSTALLING THE SECOND ROW OF SHEETS

The second row can be installed so that all side-laps meet lower sheets in the middle, or so that all side-laps line up from row to row up the slope of the roof to offset the sidelap of one row from the other.

To stagger the sidelaps from row to row, begin the second row with a sheet cut in half along its length (see Fig. 10). Be sure to cut the sheet in its valley. Since the edge of this first sheet won't line up with the chalk line of the first row, make a new line half a sheet's distance in from the rake. Now install the remainder of the second row using full sheets and new chalk lines (every 44") for alignment. Lap the lower end of the second sheet row 7 inches over the upper end of the first row. And be sure the center of each lap is over the center of the purlin beneath (see Fig. 9).

Remember: The flexibility of Ondura sheets may lead to "spreading". This can be helpful if you need to "stretch" the width of the sheet or it can cause problems if done inadequately by pressing down on the sheets as you install.

To have all side-laps of all rows line up, simply begin the second row with a full sheet, installing this and subsequent rows in the same manner as you did the first (see Fig. 11).

NOTE: For instruction on installing the ridge and other installation tips, go to FINISHING.


These guidelines are provided as an assistance to installers. Ondura takes no responsibility for errors or omissions and cannot be held responsible for product installation.
SEE MORE PRODUCTS
onduralogo
SEE MORE PRODUCTS
ridglinelogo
SEE MORE PRODUCTS
tuftexlogo
Ondura, Ridgeline and Tuftex are Registered Trademarks of Tallant Industries, Inc. and/or Vallant Inc. 2009